2.04.2010

Hi folks. Just a quick update from the Signal shop. Our new headbadges arrived today! The next 50 bikes will have these so I hope everyone likes them. They are etched pewter and look really classy. Parts are getting installed on Nate Woodman's bike. Old mountain bike components were so nice! Myles and Brians bike are at paint. I was able to see Myles bike with the base coat and the paint looks great. Hope to have that back and ready to build up by mid-week next week and Brians will be done at the last minute!

For the next week or so Matt and I will be designing and building our display booth. We always put a lot of work into our booths but we hang out in them for three days straight so might as well have fun with it. We did a living room theme last year with wall paper and everything. I'm thinking kitchen theme this year. Stop by the booth-maybe they'll be some fresh bread ready or something. Check ya later.

1.29.2010

Today was a good day


It was a good day of tying up the details on the last two bikes we have planned for the "big show." Brian Twilley's singlespeed 29er is pretty much done and it is going to be a hot bike! I was realizing that we have showed a mountain bike at each of the shows we've been at and they have all been singlespeed 29ers. There's something about that category of bike that I find really appealing. The simplicity of a singlespeed makes for a low maintenance, quiet way to experience trails, and the 29" wheels rolling abilities take just enough of the bite out of the bumps. It's a really fun, efficient bike.
The last bike that we are taking to the show is my personal city bike.I'm getting so excited about the thought of riding this bike. I thought about this bike a lot and decided to make a Signal version of the bike I've been riding for the past six years as my daily ride bike. That bike is a Miyata with a front rack that I built for it. I found a European spec Shimano front wheel that has a dynamo/ drum combination and I've been riding it for about three years and love it. The dynamo powers a front light so I never need batteries and the drum brake means that there is no wear on the rim from brake pads, so the wheel should last forever. This bike is all about being low maintenance and utilitarian. I had a weird idea for a chain guard and tried it on this bike (because I know the customer won't mind) and it came out really nice. I also built a big flat front rack that I'll use to carry my bag on when I'm riding across town. The coolest part of this bike will probably be the alloy shelled coaster brake hub. It will be a prototype for a hub that I've been wanting to make for years now. It's pretty top secret, but if you are at the show, be sure not to miss it!

Now I just have to figure out what color to paint it.

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1.25.2010

Just the beginning...



This is the accumulator for a 1946 Monarch 10ee lathe. Yeah, that's my hand holding it. Nothing more to see here.

1.23.2010

Ahhhh...

Newly formatted blog thanks to Brian Twilley! Something about blogs and my limited knowledge of CSS and where to put the things that the page wants. I tried, but it was a pretty bad try. Let's move along shall we?
Lots going on right now in the Signal shop. We did a pretty big reorganization a few weeks ago and now when I walk into the shop, it feels like we gained so much more space. It's really important to squeeze as much functionality as we can out of the tiny footprint that we occupy. I feel like took it up a few notches.
We are nearing the end of our NAHBS preparation. Two bikes down and one (maybe two) to go. How about a round up of the bikes we are taking?
First is Nate Woodman's fillet brazed city/ dirt bike. It will be built up with 700c wheels, fenders and a load of hoarded old school mountain bike components. We used a Pacenti crown for the fork and added a custom stem as well. The bike will have a custom built Vertigo titanium handlebar too!


The above picture is Myles H's long reach brake, fendered road bike. It will have all Ultegra components and a lugged frame and fork with a custom stem and a front rack (maybe a rear rack if we can squeeze it out). It's a sporty road bike that will be comfortable for those longer all day rides.
Third is Brian Twilley's single speed 29er. It is a fillet brazed frame with an eccentric Bottom bracket and clearance for some huge tires. This bike has internal rear brake routing and will be built with a rigid carbon fork.
Bike four, if it happens is my personal city bike. I really want to get it done, but it's the one that can fall off the plate first. I built a classic road frame with single speed dropouts and a plate crown fork. I'm planning on building it up with either a coaster brake or a fixed gear rear wheel and a dynamo drum front wheel. It will have a big flat front rack and a custom flat bar/stem combo. If I can get it done. And there is room in the crate for it.
And other big news is we got an awesome new vice stand from EVT. It is topped with the nicest vice ever to be used by Signal Cycles, a Reed (Thanks Brett!).


That's all for now. We'll keep lighting the torch and taking pictures. Thanks for reading.

1.19.2010

LATE NIGHT


In keeping with the pre-NAHBS tradition Signal has established, Matt and I were in the shop until midnight last night. It seems every year we have a few times before the show when there just isn't enough hours in the day.....so we get to work at night, too! But it really makes the morning coffee and parmesan, bruschetta omelette, or bi pong moun in Cambodian, taste even better. Off to work!

1.16.2010

Do we have room?



I think we do...

1.12.2010

bunk





Went to Bunk for lunch today and it was raining pretty good so there wasn't even a line! It's the place with the best tuna melt around, but don't tell anyone, the lines are already long enough. They also serve coke in bottles from Mexico so they have sugar instead of corn syrup. Good stuff.
The NAHBS preparation is still taking most of our time. For some reason we decided that this would be a perfect time to rearrange the shop. Actually, the reason we got motivated is that we helped Ira Ryan move a lathe into his new shop and then went over to check out Tony Pereira's new shop... all that shop looking and tool fondling made us feel a little inadequate. So we are in the process of trying to squeeze all the space we can out of our tiny workshop. It started with a trip to the rebuilding center. And now there is a big mess in the middle of the floor. Ahhh... as the saying goes it's always darkest before the dawn. Speaking of darkness, on the bike ride home today in the rain at 5:30pm I noticed a little patch of blue up there among the rain clouds. Yep, there's light in the sky at 5:30! Pretty soon we'll all have sunburn and be complaining about how damn hot it is.
In other news, I just heard today that Woodman's bike is all ready to be picked up from the painters. Hopefully we'll pick it up tomorrow and take a few pictures to show it off. Stay tuned!

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1.01.2010

Shop tour of Efficient Velo Tools



advice
Wilton vice collection

We had the pleasure of spending the morning in Brett's shop the other day. Brett helps us when we run into problems that are over our heads. With this much equipment, there isn't much he can't solve.

11.25.2009

A Signal across the ocean

We got a letter from a recent customer that we wanted to share. Chris lives in Scotland, and we built him a sweet geared cross frame and fork. It's a little hard to put so much time and love into a bike and to send it out, likely never to be seen again. But it feels good to know that he's getting a lot of enjoyment out of it! (despite a "hang" up)


Hi Matt and Nate,
I hope you are both well, I’m finally getting round to putting some thoughts down about the bike. First up a big thanks for being super helpful, trust me I did shop around and the response was at best fair but mostly non existent. So thank you, I guess some folks maybe wouldn’t have taken the request from Scotland too serious? Maybe? Either way, thanks.
The build.
I was fortunate enough to have access to a friends bike workshop while he was out of town, this made it a whole lot easier, I switched off the phone and set about it. The only glitch was the drive side BB which was super tight, I had to give it a good clean through with the tap to get the cup to fully insert but like I said that was my only hold up, everything else went straight on and held in place so pretty sweet. As I probably mentioned I built the bike with a new Chorus 11speed group, still not 100% if this was a wise move (more later) but there is no denying it is a beautiful and affordable set up from Campagnolo. The combination of all that carbon, black and polished alloy, really set off the red frame, the colour of which is stunning, something that really becomes apparent when I get the bike outdoors. Sometimes it looks like the most vivid almost blood red and others it’s a deep autumnal orange, I love it so pleased with the aesthetic.
The super clean lines of the bike never cease to put a smile on my head, I was at a cross race this weekend and while there are plenty of pretty bikes out there the current crop of oversize carbon and alu bikes are just ugly and clumsy looking. I won’t ponder too much on the lovely brazing, the clever cable routing, the awesome rear brake hanger or in fact those dropouts, all that needs to be said is I approve. The fork considering how little we discussed turned out exactly how I wanted it, I’m so happy I opted for a matching steel fork, while the weight saving of a carbon fork would be noticeable, I think for completion alone the steel fork just looks right.
The ride.
First rides on new bikes are always tentative experiences, I had laid down some fairly serious investment in this and obviously wanted to be happy but also at the back of the mind is the what if? My first ride was a beautiful autumn day, crisp and dry underfoot with a good bite in the air. There was a lot of stop starting fiddling with saddle, gears, brakes and more fiddling but those moments in between were a simple pleasure, the first hints at what lay in store were being realized and I arrived home very happy. It climbs like a demon, the tight rear end noticeably bites in when the gradient increases, climbing more like a finely tuned road bike than a CX machine. And the fork again, seriously I think this really finishes the handling of this bike, none of the carbon brake flap, positive steering and super comfy, huge mud clearance, I can’t praise it enough.
Glitch 2.
The seatpost was slipping, I reached for a long allen key and gingerly wrenched it tight, so far so good and I haven’t had to adjust it since, always a little wary of over tightening a brazed seat clamp for fear of deforming the top of the tube or worse snapping the braze altogether, but like I said no issues since.
The heartache.
I had been having a terrible week at work, stuff seemed to be piling up and really getting to me, when finally I cracked I headed out on a real stinking wet and wild day to sneak a ride before darkness fell. A quick espresso at the local bike shop and I was into the woods on some of my favourite trails, the stress of the week was working loose and my sanity was coming back, I headed up the Craigower fire road and with two clicks at the rear the whole drivetrain ground to a halt. I leapt off and looked down, the rear mech had exploded and was wrapped around the chainstay, the chain was like a length of liquorice rope and the mech hanger was bent right back on itself, fuck. An overwhelming sense of panic took over me and I wretched at the mech to straighten it out, and then sense kicked in what the fuck was I doing. I stood back, with only a basic multi tool I was screwed. I had to call in help to get home and coasted back to the main road, the week finished as low as it started.
That weekend I turned into a monster of misery, having borrowed a dropout alignment tool I managed to straighten the hanger no worries but the threads wouldn’t allow me to tighten a mech onto it. Not that I had a mech to tighten as it was savagely ripped apart. I put the whole lot out of sight and tried to enjoy the rest of the weekend with the family, I was struggling to cope to be honest. That week I dropped off the bike and a new Athena mech (no carbon parts!) to my good friend Carl at Bikelove in Glasgow with the words fix it, I sped off. Later that day a call announced the bike was working and good to go. The threads were screwed so he fitted a drop out saver or helicoil and everything was running sweet.
First race.
Having not ridden any bike for 2 weeks a result of work and bike anguish I set off for a cross race fairly locally. It would make or break me. I won’t bore you with the details but the bike was fantastic, accelerated, braked, tracked and looked stunning with a thick layer of mud over it. The Athena mech feels a lot crisper than the Chorus. Often the way with Campag the cheaper components have a more defined character. A new confidence was built with the bike and I had a blast, 20th place in my category put me mid pack and not too far off the pace of my peers, roll on next Sunday.
I conclude, thanks guys, this really is a special frame that I know I will be having some good times on.
A wee pic from the weekend, hopefully better ones from the beaches at Irvine this weekend,it's going to be cold, wet and brutal


Take it easy,

chrisD

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Thanksgiving break.

Tuesday morning Emily and I flew back to Colorado to spend some time with the family for Thanksgiving. When we got back to the house my dad was really excited to show me this new tool he made for the garden this last summer. I tried it out, works great! He found the old frame at a local bike shop junk pile and welded up the frame. Check out the original handlebars and grips. Sweet!
















This last week I was able to get a really good start on Mr. Woodman's bike, a really cool 700x45 with fenders commuter bike with lots of NIB vintage mountain bike components. It is one of the bikes we will be taking to NAHBS this year. I'll get pictures posted when I get back to Portland. Happy Thanksgiving! Eat up!